2023.10.10

0

SHARE

Special feature : Supporting the evolution of automobiles and semiconductors Vol.3

Sakai Plant
Contributing to next-generation technologies by enhancing the production system and technical capabilities

With the advancement of vehicle elec- trification and the dissemination of the 5G communication system, there is a growing demand for processed copper products, such as automotive terminals and heat dissipation electronic parts.
To contribute to the development of technologies for the next generation, Mitsubishi Materials is taking efforts to strengthen the system for producing copper billets and cakes, which are raw materials of the above products.
The Sakai Plant has been enhancing its casting facilities with the goal of increasing production volume from its current state. However, simply enhancing facilities is not enough to achieve this goal. It is necessary to analyze and improve four elements: plant employees, machines, materials, and methods. Collaboration with other plants and divisions is also essential. This is because the production system can be strengthened by aligning production with the sales department and the Sambo Plant, which handles secondary processing, and by aiming to optimize operations and inventories.
Therefore, looking ahead to facility enhancement, the Sakai Plant has been working on increasing the operating rate of existing lines for a few years, while having close discussions with the Sambo Plant and other relevant organizations to share each other’s operational procedures and enhancing collaboration. This has improved the operating rate of existing lines and established a system that maximizes the abilities of each site. Considering the utilization of DX to build a more efficient production system, the plant will further expand its production volume.
By steadily implementing initiatives to enhance its production system, the Sakai Plant will contribute to the realization of a prosperous society through the advancement of next-generation technologies.

Medium-term Management Strategy FY2031
My Challenge

Manager
Copper Billets and Cakes Dept., Manufacturing Div.
Sakai Plant
Advanced Products Company

Takashi Sonohata

Creating high-quality copper using long-cultivated dissolution and casting technologies

One of the strengths of the Sakai Plant lies in its utilization of long-cultivated dissolution and casting technologies to mass-pro- duce oxygen-free copper with an extremely low oxygen concentration. Generally, copper faces an issue known as hydrogen embrittlement, where it becomes fragile when heated in an atmosphere containing hydrogen.
Oxygen-free copper has been employed as a solution to this issue. Over Mitsubishi Materials’ long history of manufacturing oxygen-free copper, our technicians under- went a trial-and-error process to develop a technology for minimizing and stabilizing the oxygen concentration within copper.
With the aid of this technology, we also mass-produce the MSP series, copper alloys containing magnesium, which is challenging to alloy due to its high susceptibility to oxidization. The MSP series exhibits superior strength, bendability, and stress relaxation resistance compared to conventional copper alloys, contributing to the enhanced performance of automotive terminals.
Mitsubishi Materials is also working on increasing the copper recycling rate. As part of this initiative, the Sakai Plant redissolves end materials, including scraps generated at the Sambo Plant and other sites, and promotes their reuse as billets and cakes. These efforts will not only increase the competitiveness of the company but also lead to energy saving and the reduction of CO2 emissions.